Zone 0 describes an area in which a combustible gas will be present continuously while zone 20 describes an area in which combustible dust will be present continuously (the '2' in 'zone 20' indicates dust as opposed to gas). The CE mark is complemented with the Ex mark: A yellow-filled hexagon with the Greek letters (epsilon chi), followed by the Group, Category, and, if Group II, G or D (gas or dust). Pressurised Container Also included in the marking are the manufacturers name or trademark and address, the apparatus type, name and serial number, year of manufacture and any special conditions of use. 2: Where gas detection, Informational Note No. Intrinsic safety -- This protection technique is permitted for equipment in the Class I, Zone 0 or Zone 1 locations for which it is approved. Entire Vapour space of storage tank. The substance referred to by classhas a low probability of producing an explosive or ignitable mixture and is present only during abnormal conditions for a short period of time - such as a container failure or system breakdown. In other cases, the atmosphere is normally non-hazardous, but a dangerous concentration can be reasonably foreseensuch as operator error or equipment failure. WATER TIGHTNESS 7: For further information on application of electrical, Informational Note No. And safety must be guaranteed in the case of two faults occurring independently of each other. Equipment shall be marked in accordance with paragraph (g)(5)(ii)(A) and (g)(5)(ii)(B) of this section, except as provided in (g)(5)(ii)(C). In effect it is any method which can be shown to have the required degree of safety in use. Zone 0 Zone 1 Zone 2 Fluid Occurrence of explosive atmosphere Gas mixtures Dust mixtures Not likely to occur or only for short period Zone 2 Zone 22 . * Zone 1 a location in which explosive gas atmospheres are likely to occur during normal operation, or which is adjacent to a Zone 0 location. The Zone system has wider use in the chemical and petrochemical industries. Groups E, F, and G are for dusts and flyings (Class II or III). A: Yes. A room with a propane gas installation will typically be classified with the. The Zone system is based on Article 505/506 of the National Electrical Code (NEC) and follows the international method of area classification as developed by the International Electrotechnical Commission (IEC). Then, the level of risk of an explosion is based on the frequency and duration of the occurrence of an explosive atmosphere. . Class I, Zone 0 = Area Classification, AEx = Symbol for equipment built to American specifications, ia = Type of protection designations, IIC = Gas classification group (as required), T6 = Temperature Classification, [46 FR 4056, Jan. 16, 1981; 46 FR 40185, Aug. 7, 1981; 72 FR 7210, Feb. 14, 2007], Occupational Safety & Health Administration. may exist under normal or abnormal conditions because of the presence of flammable gases or vapors, combustible dusts or ignitable fibers or flyings. If you want to promote your products or services in the Engineering ToolBox - please use Google Adwords. All emergency versions, whether Zone 1 or Zone 2 can also be easily visually identified by their red end cap, encapsulating the emergency battery back-up. There are two sets of Zones: Zones 0 thru 2 are used for gases, vapors, and mists, and Zones 20 thru 22 are . Hazardous areas are classified into 3 zones based upon the frequency of the occurrence and duration of an explosive gas atmosphere, as follows: Zone 0 Area in which an explosive gas atmosphere is present continuously or for long periods or frequently. Zone 1 . The IEC standard EN 60079-33 is made public and is expected to become effective soon, so that the normal Ex certification will also be possible for Ex-s, Zone depending upon manufacturer's certification, explosive atmosphere between 10 and 1000 hrs/yr, explosive atmosphere between 1 and 10 hrs/yr, explosive surface between 10 and 1000 hrs/yr, explosive surface between 1 and 10 hrs/yr, Certified and labeled for use in indoor locations rated NEC Class I, Groups A, B, C, and D, Certified and labeled for use in locations rated NEC Class I, Groups A, B, C, and D; both indoors and outdoors, Certified and labeled for use in locations rated NEC Class II, Groups E, F, or G, Explosion protected, Group 2, Category 1, Gas, Type ia, Group 2C gases, Temperature class 4, Type n, non-sparking, Group 2 gases, Temperature class 3, special conditions apply. Zone 2 Explosive Mixtures not likely to occur /occur short duration in normal operation (lt10 Hrs/ Yr). ADNOC For Zone 1 applications, Pyroban uses . Hazardous areas are classified into zones based on an assessment of the frequency of the occurrence and duration of an explosive gas atmosphere, as follows: Zone 0: An area in which an. 286 natural gas explosions per year in the U.S. causing substantial damage, severe injury or loss of lives. Empirical testing is done to determine parameters such as the maximum experimental safe gap (MESG), minimum igniting current (MIC) ratio, explosion pressure and time to peak pressure, spontaneous ignition temperature, and maximum rate of pressure rise. November 2020 The autoignition temperature is the lowest temperature at which the substance will ignite without an additional heat or ignition source (at atmospheric pressure). So the following conditions must be met for an explosion to occur: Represented by the following explosion triangle. The information contained in this article is intended for general information purposes only and is based on information available as of the initial date of publication. Enclosures can be pressurized with clean air or inert gas, displacing any hazardous substance. We don't save this data. . Area Classification - Hazardous Locations are classified by the likelihood of an ignitable concentration of combustible material being present. Subscribe 6.9K views 2 years ago Oil and Gas Zone Classifications: A) Hazardous Area Classification It's cable reimagined No DVR space limits. So the flammable range of a substance is the concentration of gases and vapors in air between the Lower Explosion Limit and the Upper Explosion Limit. CUTTING SKIPS The flash-point is the temperature at which the material will generate sufficient quantity of vapor to form an ignitable mixture. May 2021 This level of risk is represented by classifying the hazardous area as Zone 0, Zone 1 or Zone 2 (for gas, vapour and mist atmospheres) or Zone 21 or Zone 22 for dust atmospheres. This page was last edited on 20 January 2023, at 22:32. Australia and New Zealand use the same IEC-60079 standards (adopted as AS/NZS60079), however the CE mark is not required. This level of risk is represented by classifying the hazardous area as Zone 0, Zone 1 or Zone 2 (for gas, vapour and mist atmospheres) or Zone 21 or Zone 22 for dust atmospheres. Adapters shall be used for connection to conduit or NPT-threaded fittings. A differentiation is made between gas Ex zones and dust Ex zones: Gas Ex zones are 0/1/2 and dust Ex zones are 20/21/22. Flameproof "d" - This protection technique is permitted for equipment in the Class I, Zone 1 locations for which it is approved. Area Classification. The minimum concentration of oxygen, necessary for the combustion to take place, is called the Limiting Oxygen Concentration. Electrical equipment installed in such locations can provide an ignition source, due to electrical arcing, or high temperatures. 1: For examples of area classification drawings, see ANSI/API RP 505-2018, Informational Note No. with hazardous areas EC-Type Examination Certificate BAS 01 ATEX 7251 , for additional certificates see www.pepperl-fuchs.com Group, category, type of protection II (1) G D [EEx ia] IIB (-20 C Ta 60 C) [circuit(s) in zone 0/1/2] Output EEx ia IIB Voltage U0 25.9 V Current I0 184 mA Power P0 1.2 W Type of protection [EEx ia] Ex Zone. No. In recent years also the EPL is specified for several kinds of protection. Entire Vapour space of storage tank. When comparing Divisions and Zones, Division 2 is equivalent to Zone 2, but Division 1 is equivalent to either Zone 0 or 1. August 2021 Electrical equipment installation in atmosphere with flammable gases or vapors, flammable liquids, combustible dusts, ignitable fibers or flyings represents a risk for fire and explosion. Ex s is a coding referenced in IEC 60079-0. Temporary Refuge (TR) Shelter Temperature classification, except for intrinsically safe apparatus. Zone 0 (hazardous area) An area in which an explosive gas-air mixture is continuously present or present for long periods. Increased safety "e" -- This protection technique is permitted for equipment in the Class I, Zone 1 locations for which it is approved. A high level of protection is ensured. Comparisons between the two systems are not easily accomplished. Ex LIGHTER-THAN-AIR GASES & VAPOURS Vapour density of 0.75 is considered as the boundary between lighter and heavier gases / vapours as a safety measure HA of a leak source located in air Source of hazard 4.5 m. 8.0 m R 4.5 m H Quick Tips #124.1. Photo 2. Substances characterization Consequences . (Hazardous Area Classification) . IEC 60079-10.1 Classification of areas - Explosive gas atmospheres. Safe for the hazardous (classified) location. July 2022 Examples are: In another blog we, will explain how to perform Hazardous Area Classification according to the Standard EN-IEC 60079-10-1. Hazardous areas are classified into zones based on an assessment of the frequency of the occurrence and duration of an explosive gas atmosphere, as shown in the illustration below. Pit will be considered as Zone 1. . There are two systems in place, including the traditional North American Division system as well as the alternative Zone system. (equivalent to NEC Class I, Groups A and B), (equivalent to NEC Class II, Groups F and G), Group IIC is the most severe zone system gas group. This leads to a lot of the confusion in the global marketplace because certifying equipment to these different systems can be time consuming and expensive, so many companies may only certify to one or the other. Zone 1 - Explosive atmospheres are likely to occur. The groups also indicate how much energy is required to ignite the material by energy or thermal effects, with IIA requiring the most energy and IIC the least for zone system gas groups. Equipment approved for Class I, Division 1 or Class 1, Division 2 shall, in addition to being marked in accordance with (c)(2)(ii), be marked with the following: Class I, Zone 1 or Class I, Zone 2 (as applicable); Applicable gas classification groups; and. April 2021 This means that the electrical equipment is safe for use within these area by applying special protection strategies. NFPA 70 NEC uses the familiar Class/Division system and has added an Americanized version of the International Electrochemical Commissions (IEC) IEC Zone system which maintains the NEC wiring methods and protection techniques. Intrinsic safety designs equipment to operate using minimal energy, insufficient to cause ignition. Hazardous areas are defined as: " Zones " under worldwide IEC standards (and their local versions, such as ATEX in Europe) " Divisions " under North American NEC standards. Area's are divided into zones. Zone 0 - Explosive atmospheres present continuously long periods or frequently. Zones 0, 1 and 2: Atmospheres with explosive gases and vapours (AS2380; AS/NZS/IEC 60079) Zone 0 Area The definition according to IEC60079-10-1 is "an area in which an explosive gas atmosphere is present continuously or for long periods or frequently". Group C materials have a MESG less than 0.75mm and a MIC ratio less than 0.80 (but greater than 0.40, which would put it in Group B.) August 2022 Equipment that is listed for a Zone 0 location may be installed in a Zone 1 or Zone 2 location of the same gas or vapor. Explosion-proofing designs equipment to contain ignition hazards, prevent entry of hazardous substances, and, contain any fire or explosion that could occur. Class defines the type of explosive or ignitable substances which are present in the atmosphere. The use of EPL and ATEX Category directly is an alternative for "s" marking. . September 2018 Equipment can be designed or modified for safe operation in hazardous locations. Those guidelines address electric wiring, equipment, and systems installed in hazardous (classified) locations and contain specific provisions for the following: wiring methods, wiring connections; conductor insulation, flexible cords, sealing and drainage, transformers, capacitors, switches, circuit breakers, fuses, motor controllers, receptacles, attachment plugs, meters, relays, instruments, resistors, generators, motors, lighting fixtures, storage battery charging equipment, electric cranes, electric hoists and similar equipment, utilization equipment, signaling systems, alarm systems, remote control systems, local loud speaker and communication systems, ventilation piping, live parts, lightning surge protection, and grounding. The temperature classification on the electrical equipment label will be one of the following (in degree Celsius): The above table shows that the surface temperature of a piece of electrical equipment with a temperature classification of T3 will not rise above 200C. . Identifying Zone 0, Zone 1, and Zone 2 Hazardous Areas. Atmospheres containing non-conductive dust. area in which an explosive gas atmosphere is not likely to occur in normal operation, but, if it does occur, will exist for a short period only (less than 0,1% of the time), Window breakage, cracks plaster, light damage to buildings, Collapse of wood or asbestos siding of homes, Collapse of walls made of concrete blocks, Reinforced concrete structures severely damaged, Flames and hot gases (including hot particles), Mechanically generated impact, friction and abrasion, Stray electric currents, cathodic corrosion protection, Radio frequency (RF) electromagnetic waves from 10, Exothermic reactions, including self-ignition of dusts, EI 15 Energy Institute 15, mostly for on- and offshore oil and gas applications. In Europe and the rest of the world - but also more and more in North America - the Zone system is used. Ambient Temperature (-20C to +40C if not marked) Establish Zone Based on "IEC 60079-10". Documentation requirements likewise vary. Area's are divided into zones. The following content is only related to flammable substances and not to pyrotechnic substances or other instable substances, among those who can decompose. See below for further details: Division system sample marking Canada has a similar system with CSA Group standard C22.1, the Canadian Electrical Code, which defines area classification and installation principles. The basis for the classification into zones is the duration of the presence of the potentially explosive atmosphere: The longer it is present, the more critical the zone. SEWAGE TREATMENT The Zone Classification System is offered as an alternative to the Class and Division system. The Zone system has three levels of hazard for gas or dust. Carbon monoxide, ether, hydrogen sulfide, . November 2019 So, it is good to know that when a flammable substance concentration exceeds the LEL, it will not automatically lead to an explosion with the highest Pmax. National Electric Code 2020 edition National Fire Protection Association. Hazardous Areas - North America Classification, international method of area classification, Protection Techniques for Hazardous Areas - North America, Hazardous because combustible or conductive, Atmosphere containing combustible metal dusts, including.
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